Common SMT Line Layout Challenges

Many SMT factories face layout problems that directly impact efficiency, yield, and future expansion:

• Inefficient PCB flow between machines

• Frequent line blocking or waiting between processes

• Improper spacing for conveyors and buffers

• Equipment footprint mismatch from different suppliers

• No consideration for future capacity expansion

• SMEMA signal incompatibility between machines

If these issues are not addressed at the layout stage, they often lead to rework, extra conveyors, manual handling, and unstable production.

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Our SMT Line Layout Design Approach

We design SMT line layouts from an engineering-first perspective, not just equipment placement.

Our approach includes:

• Analysis of product mix, PCB size, and takt time

• Matching main machines with suitable peripheral equipment

• Optimization of PCB transfer logic and buffer positions

• Verification of SMEMA and automation compatibility

• Consideration of maintenance space and operator access

• Reservation of space for future line upgrade or expansion

Each layout is designed to be practical, flexible, and ready for real production.

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SMT Line Layout Solution Modules

Our SMT line layout solutions are built using modular equipment combinations, allowing flexible configuration based on your needs.

Typical modules include:

• PCB Loader & Unloader

• SMT Conveyor Systems (link, inspection, cooling, drop door)

• SMT Buffer / NG Buffer

• Screen Printer & SPI (online or offline)

• Pick & Place Machines

• Reflow Oven

• Offline AOI / SPI

• Selective Soldering (for mixed-technology boards)

👉 Equipment modules are selected based on process requirements, not brand preference.

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Typical Application Scenarios

Our SMT line layout design service is suitable for:

• New SMT factory setup

• Production line expansion or relocation

• High-mix / low-volume SMT production

• Manual SMT lines upgrading to semi-automation

• Integration of new machines into existing lines

We can design layouts for single lines or complete multi-line SMT factories.

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What You Will Receive

When working with Thomao, you will receive clear and practical deliverables:

• SMT line layout drawing (2D or 3D)

• Equipment and peripheral recommendation list

• Conveyor and buffer configuration plan

• SMEMA signal and PCB transfer logic overview

• Engineering suggestions for installation and setup

Our goal is to help you avoid layout mistakes before equipment arrives.

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Why Choose Thomao for SMT Line Layout Design?

• Engineering-driven, not sales-driven

• Strong experience in SMT peripheral equipment and PCB handling

• Deep understanding of SMEMA and automation interfaces

• Familiar with mixed-brand SMT equipment integration

• Practical solutions based on real factory workflows

We act as your technical partner, not just an equipment supplier.

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Frequently Asked Questions (FAQ)

Is SMT line layout design free?
Layout design is usually provided as part of a project or equipment proposal. Please contact us with your requirements for evaluation.

Can you design a layout using our existing machines?
Yes. We can design layouts based on existing equipment and recommend only necessary additions or modifications.

Do you supply the equipment shown in the layout?
We supply SMT peripheral equipment, spare parts, and selected machines. We can also work with customer-designated brands.

Can you support overseas projects?
Yes. We support global SMT projects with remote engineering communication and documentation.

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Start Your SMT Line Layout Project

Tell us about your SMT production goals, current challenges, or new factory plans.
Our engineers will help you design a stable, efficient, and upgrade-ready SMT line layout.

👉 Contact Thomao – Send Your SMT Line Requirements

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