SMT AOI/SPI/X-ray

Product Overview

The LS-3000 X-Ray Component Counting Machine is a high-precision inspection system designed for fast, non-destructive counting of SMT components on reels and trays.

By using micro-focus X-Ray imaging combined with intelligent image processing algorithms, LS-3000 accurately counts electronic components without opening packaging, eliminating human error and material waste.

It is widely used in SMT warehouses, IQC departments, EMS factories, and electronics manufacturing plants.

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Key Applications

• SMT reel component counting

• Tray-based component quantity verification

• Incoming material inspection (IQC)

• Warehouse inventory verification

• Material discrepancy and shortage prevention

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Core Advantages

• Non-destructive X-Ray inspection – No need to open reels or trays

• High counting accuracy up to 99.99%

• Supports single-disk and multi-disk counting (up to 4 trays)

• Automatic QR code scanning and label printing

• Fast counting speed for high-throughput environments

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X-Ray Inspection Technology

LS-3000 is equipped with an 80kV micro-focus closed X-Ray tube and a high-resolution flat panel detector, allowing clear visualization of component distribution inside reels and trays.

Advanced algorithms automatically identify and calculate component quantities from X-Ray images, ensuring consistent and repeatable results.

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Technical Specifications

X-Ray System

• X-Ray Tube Type: Closed micro-focus tube

• Tube Voltage: 80 kV

• Tube Current: 1000 μA

• Focus Size: 35–100 μm

• Radiation Angle: 30°

Detector

• Detector Type: Amorphous Silicon Flat Panel

• Pixel Pitch: 140 μm

• Pixel Matrix: 3072 × 3072

• Image Size: 430 × 430 mm

• Spatial Resolution: 3.6 LP/mm

Counting Performance

• Counting Accuracy: ≥ 99.99%

• Counting Speed: 8–12 seconds per reel (0402 components)

• Maximum Reel Diameter: 17 inch

• Maximum Tray Height: 100 mm

System & Power

• Operating System: Windows 10

• Power Supply: AC 110–220V, 50/60Hz

• Power Consumption: 800W

• Radiation Leakage: < 1 μSv/h (fully compliant with safety standards)

Machine Dimensions & Weight

• Machine Size: 908 × 1335 × 1968 mm

• Machine Weight: Approx. 1000 kg

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Software & Operation Features

• User-level and administrator-level access control

• Intelligent image preprocessing and detection area setup

• Automatic QR code recognition

• Real-time X-Ray tube status monitoring

• Operation logs and traceability records

• EMS / ERP system interface support

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Safety & Compliance

• Fully enclosed X-Ray protection structure

• Dual interlock safety circuit

• Emergency stop system

• Over-voltage and over-current protection

• Radiation safety compliant with international standards

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Typical Use Scenarios

• SMT warehouse reel counting before production

• IQC verification of incoming materials

• Inventory auditing and discrepancy checks

• High-mix, low-volume electronics manufacturing

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Why Choose LS-3000 from Thomao

At Thomao, we do not simply supply equipment — we help customers design reliable SMT material management systems.

Our X-Ray component counting solutions are selected based on:

• Proven stability in real factory environments

• Practical software functions, not demo features

• Long-term serviceability and spare support

👉 Need help selecting the right counting solution? Contact Thomao for professional advice.

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Ready to Improve Your SMT Material Accuracy?

Incorrect component counts lead to production delays, material shortages, and hidden costs.
The LS-3000 X-Ray Component Counting Machine helps you achieve fast, accurate, and non-destructive material verification — before problems reach the SMT line.

Whether you are managing warehouse inventory, IQC inspection, or SMT material preparation, choosing the right counting solution makes a measurable difference.

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How Thomao Can Support You

• ✔ Recommend the right X-Ray counting configuration based on your component types

• ✔ Evaluate reel, tray, and package compatibility

• ✔ Support integration with your warehouse or ERP workflow

• ✔ Provide long-term technical and application guidance

We focus on practical results, not just equipment delivery.

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Take the Next Step

👉 Request a Quotation – Get a tailored configuration and commercial proposal
👉 Ask for a Demo – See real X-Ray counting performance on your components
👉 Talk to an SMT Expert – Discuss your material management challenges with an engineer

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Thomao – Helping SMT factories build accurate, reliable, and scalable material management systems.