1) Reliable Factory Resources (The Foundation of Reliability)
Reliable factory resources are the material foundation for high-quality production. These primarily include the following aspects:
1. Equipment Resources:
High Precision and Stability: Before delivery, equipment is kept in operation for an extended period to observe its operational stability.
2. Human Resources:
Professional Technical Team: A team of experienced equipment engineers and quality engineers is available. They are proficient in the performance of various equipment and can promptly resolve issues.
2) Quality Management System (The Framework of Control)
A quality management system is a collection of rules, processes, and methods established to achieve quality objectives. It systematizes and standardizes dispersed quality activities. An effective system typically includes the following elements:
1. Documentation System:
Standardized Testing Procedures: Detailed quality control procedures are established for each piece of equipment (such as solder paste printers, placement machines, reflow soldering, and AOI) to ensure reliable equipment quality. o Quality Control Plan (QC Plan): Defines quality control points (IQC, IPQC, OQC), inspection items, inspection methods, sampling standards, and acceptance criteria throughout the entire manufacturing process.
Records and Traceability: All equipment quality activities, such as test data and maintenance records, must be clearly and traceably documented. This ensures full traceability from equipment batch to product serial number.
2. Continuous Improvement System:
Data-Driven Decision-Making: Leverage equipment inspection and maintenance data for statistical control, analysis, and prediction of equipment performance, enabling proactive prevention.
